An autonomous water supply system is a complex technical structure that requires the use of an impressive number of technical equipment. To automate the operation of pumping equipment and the supply of water to taps, you will need to install a hydraulic tank. Agree, not every homeowner knows how to install it, and indeed, what kind of device it is.
We will describe in detail how the accumulator is connected to the water supply system. We will analyze in detail what is necessary for its installation, in which independent water supply networks it is used, with what equipment and how it can be operated.
The installation of a hydraulic tank, carried out in accordance with our recommendations, will prevent many potential problems: it will protect household appliances and minimize the impact of water hammer. To optimize the perception, the presented information is supplemented by photos, diagrams and videos.
The device and purpose of the hydraulic tank
A hydraulic accumulator, which is also called a hydraulic tank or a membrane tank, is a sealed metal container in which a pear-shaped elastic membrane is partially filled with water. In fact, a membrane placed in the tank body and attached to its body with a flange with a nozzle divides its capacity into two parts: water and air.
With an increase in the volume of water in the hydraulic tank, the volume of air naturally decreases. As a result, the pressure in the water supply system rises. Upon reaching the pressure parameters set by the user, it is fixed by a relay, which systematically gives a command to turn off the pump.
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A hydraulic accumulator is a metal tank, inside of which is placed an elastic membrane in the form of a flask filled with water. The remainder of the space between the bulb and the body is occupied by gas or air
The change in the volume of water in the flask and air in the housing is recorded by automation, which controls the on / off cycles of the pump
Hydraulic tanks are used both as part of systems with a submersible pump, and paired with a surface. In both cases, they are required to automate the system.
Hydraulic accumulators are installed either at the inlet of the water supply to the house, or near the water well directly in the caisson
A check valve is installed at the inlet to the hydraulic tank, which prevents the outflow of water back to the production after the pump stops
The optimal place to install the pressure gauge is considered to be the exit from the accumulator required to control the pressure parameters in the system
In the arrangement of cottages and small country houses, hydraulic tanks with a capacity of 12 to 24 liters are used. To work in tandem with submersible pumps, the volume is taken more, calculated on the basis of the technical characteristics of a particular unit
If for normal operation of an autonomous system a water reserve of 300 - 500 l is required, then the circuit with a hydraulic tank is supplemented with a large hydraulic accumulator, a ready-made or home-made drive
Components of a water system with a hydraulic tank
Pressure accumulator as part of a pumping station
Installation of a hydraulic accumulator in a caisson
Hydraulic accumulator at the inlet of the water supply to the house
Check Valve Location
Pressure gauge installation location
Accumulator Standards
Water reserve system
The tank body is made of metal, but the water does not come in contact with it: it is enclosed inside a membrane chamber, which is made from durable rubber butyl.
This material resistant to bacteria helps the water not to lose the qualities that are shown to it by sanitary and hygienic standards. When interacting with rubber, drinking water retains all its remarkable properties.
Water enters the membrane tank through a connecting pipe provided with a threaded connection. The discharge pipe and the outlet of the connecting water supply should ideally have the same diameters. This condition allows you to avoid additional hydraulic losses inside the pipeline system.
In those accumulators that are part of domestic water supply systems, air is used. If this device is intended for industrial use, gas is pumped into it.
To regulate the pressure inside the device, a special pneumatic valve is provided in the air chamber. Air is pumped into the designated compartment through a regular automobile nipple. By the way, through it you can not only pump air, but, if necessary, and bleed its excess.
They pump air into the membrane tank using a compact automobile or simple bicycle pump for this purpose. When water enters the rubber bulb, the compressed air exerts its pressure resistance, preventing the membrane from breaking through. The pressure inside the accumulator is also regulated by compressed air.
The hydraulic accumulator consists of the following elements: 1 - a metal body, 2 - a rubber membrane, 3 - a flange equipped with a valve, 4 - a nipple through which air can be pumped, 5 - pressure air, 6 - legs, 7 - an installation platform for the pump
The principle of operation of the accumulator
If the system has just been mounted, most of the internal volume of the accumulator is occupied by the chamber that is designed for air.
Entering the pear-shaped membrane through the pipe, water compresses the air. This happens until the intended pressure is reached. Then the relay switches off the pump. The operation of the relay can be adjusted.
When we open the valve and use water for our needs, the system is depressurized. By pressing on the membrane, air helps the water to exit the tank. This process will occur until the pressure in the system drops to the set minimum of -1.5 atm. At this moment, the pump should start working, forcing water into the tank.
As you know, there is also dissolved air in water. When it accumulates inside the membrane bag, the performance of the accumulator worsens, so it must be pitted. Some models have a special valve for this purpose. If there is no valve, it is necessary to arrange prophylaxis to the membrane tank once every 1-3 months.
It is important to mount the accumulator correctly in the water supply system. Then, when it breaks down or when carrying out maintenance work on it, the device can be easily disassembled so that it does not have to completely drain the water from the entire system.
When you open any water tap in the system, the volume of water in the tank decreases, as a result, the pressure drops. The pressure drop to the set value fixes the relay, which starts the pump (+)
Role in the water supply network
It would seem that the device simply passes water through itself. Could do without it? In fact, it is with the help of a hydraulic tank that a stable pressure is maintained in the water supply system.
If available, the water pump does not turn on so often, which makes it possible to economically use its operational resource. In addition, the system for extracting and transporting water is reliably protected from water hammer.
If, for any reason, the voltage in the mains disappears, a small "emergency" supply of water in the tank will help to solve priority business problems.
We clarify the list of advantages that this rather simple device provides:
- Premature pump wear. There is some water in the membrane tank. It meets the immediate needs of the owners of the cottage. And only when the supply runs out, the pump will turn on. It should be noted that all pumps have an operating rate of one hour. In the presence of a hydraulic accumulator, this indicator will not be exceeded, and the unit will last longer.
- Pressure stabilization in the system. If you turn on two taps at the same time, for example, in the bathroom and in the kitchen, pressure differences can affect the temperature of the water. This is very unpleasant, especially for those households who are taking a shower at this moment. Thanks to the accumulator, such misunderstandings can be avoided.
- Water hammer. These phenomena, which can damage the pipeline, can occur when the pump is turned on. With a hydraulic tank, the risk of water hammer is virtually eliminated.
- Water supply. In a country house, the problem of water supply is especially acute. If a sudden power outage occurs and the pump cannot perform its functions, then to solve urgent problems you no longer need to store a supply of water in a bucket or other tank. In the capacity of the accumulator, it is available and is regularly updated.
Obviously, the presence of this device in a water supply system independent of centralized networks is not accidental. It is necessary and useful.
The hydraulic accumulator in the water supply circuit performs a number of significant functions: it protects equipment from water shocks, provides a supply of water, creates conditions for the automation of its intake
Options for membrane closed containers
Membrane tanks are operated as part of pipelines mounted for various purposes, including:
- Cold water supply. The tank is used for the accumulation and supply of cold water, protects a variety of household appliances from water hammer when the pressure in the system changes. Extends the life of the pumps by reducing the number of starts.
- Providing hot water. The device used for this should work successfully in high temperature mode.
- Heating systems. Such tanks are called expansion tanks. They function as part of closed heating systems and are their important components.
Depending on the configuration, hydraulic tanks are horizontal and vertical. However, the principle of their operation does not depend on the configuration.
Hydraulic accumulators intended for inclusion in the water supply system are painted blue, and those operating in the heating circuit are red. These two types of membrane tanks also have some design distinctive features, which can be clearly seen in the presented diagram (+)
A special feature is the presence of a special valve for bleeding air in the upper part of vertical models, the volume of which exceeds 50 liters. This air, as mentioned above, accumulates in the upper part of the chamber as the device operates. Therefore, the presence of a bleed valve in this place is a reasonable measure.
If it is necessary to bleed the air mass during the operation of horizontal models, then for this purpose a drain or a separate valve located behind the membrane tank is used. To remove air from small devices, you will have to completely drain the water from it.
Since vertical and horizontal models are equally effective and functional, choosing the right device should be based on the dimensions of the room in which it will be located. Which model fits better into the room, they take it.
In addition to structural features and different purposes, tanks can also differ in their capacity: this photo shows accumulators of various volumes, structures and purposes
Accumulator connection diagrams
This device can be connected to the water supply system in various ways. The choice of the accumulator connection scheme depends on the quality in which it will be used and what functions it is supposed to assign. Consider the connection schemes that are most popular.
Standard version with surface pump
The most common option for autonomous water supply with a hydraulic accumulator is a tandem with a surface pump. In this case, the hydraulic tank can be part of a complex pumping equipment assembled by the manufacturer in the factory, or a separate component located next to the pump in a caisson or in a heated utility room.
A check valve is placed in front of the accumulator in order to prevent a change in the direction of flow, after which a pressure switch is installed, which reacts to a change in pressure, and a pressure gauge is used to monitor operating parameters.
For a normal connection to the water circuit, the hydraulic tanks are usually equipped with an angled pipe that connects to the flange:
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Preparing the tank for connection
Installation of the angle on the outlet pipe
Fitting wound on a branch pipe
Output devices
Use with booster pump station
The booster pump unit is used to constantly maintain and regulate pressure in pipelines with active water consumption. Typically, such stations have a pump that operates continuously.
If there is a need to connect additional pumps, the accumulator helps to compensate for the pressure surges that occur in the system.
As part of the water supply system of the booster pump station, the accumulator acts as an emergency source of water supply and a kind of damper that prevents water hammer in case of connecting additional capacities
The same scheme is used if the supply of electricity to booster pumps in the system is unstable, and the water supply should nevertheless be uninterrupted. During a power outage, the supply of water that is contained inside the accumulator is used. In fact, the membrane tank plays the role of a reserve source of water supply during this period.
The more powerful the pumping station, the larger the tasks that are assigned to it. It should maintain greater pressure, and the volume of its accumulator should also be large.
Application in submersible pump circuits
To maximize the service life of the submersible pump unit, the number of starts within an hour must correspond to the declared technical characteristics of the device. Usually this indicator is about 5-20 times.
If the pressure in the water supply network drops, when it reaches the minimum value, a relay is activated, which includes a pump that supplies water. At maximum pressure values, the relay switches off, the water supply stops.
If a submersible pump is present in the water supply scheme, then the accumulator will extend its service life, since it will not have to turn on and off if the costs of water consumers are insignificant
If the water supply system is autonomous and small, even a small amount of water consumption can start the pump. In this case, the operation of the pump will be ineffective. And the device itself will not last as long as its owner would like.
The supply of water contained in the membrane tank will save the situation. In addition, he will not allow a pressure surge at the moment when the submersible pump begins to work.
In order to choose a hydraulic tank of a suitable volume, you need to know the following characteristics: power and frequency of the pump, the estimated flow rate per hour and the height of the device.
If a storage water heater appears in the connection diagram, then the accumulator performs the functions of an expansion tank in it. If the water is heated, then its volume will increase. It will expand. For a confined space, which is the water supply system, such a process could lead to devastating consequences if not for the hydraulic tank.
In the storage water heater circuit, the accumulator is used as an expansion tank, which saves the system from ruptures, since non-compressible water expands perfectly when heated
For inclusion in this scheme, it is necessary to choose a hydraulic accumulator, taking into account its following characteristics: maximum temperature of heated water and maximum permissible pressure in the water supply system.
Skilful diaphragm tank selection
A hydraulic tank is a tank whose main working body is a membrane. Its quality depends on how long the device will last from the moment of connection to the first repair.
The best are products from food (isobutylated) rubber. The metal of the body of the product is important only for expansion tanks. Where water is contained in the pear, the characteristics of the metal are not critical.
If you do not pay special attention to the thickness of the flange of your purchase, then after a year and a half, and not after 10-15 years, as you plan, you will have to buy a completely new device or, at best, change the flange itself
Particular attention when choosing a device should focus on the flange, which, as a rule, is made of galvanized metal. The thickness of this metal is very important. With a thickness of only 1 mm, the product’s life will be no more than 1.5 years, since a gap will certainly form in the metal of the flange, which will damage the entire device.
At the same time, the guarantee for the tank is only a year with a stated service life of 10-15 years. So the hole will appear just after the expiration of the warranty period. And it will be impossible to solder or brew thin metal. You can, of course, try to find a new flange, but most likely you will need a new tank.
To avoid such misfortunes, you should look for a tank whose flange is made of stainless steel or thick galvanized steel.
Connecting the accumulator to the water supply circuit
As it became clear from everything written above, a membrane tank is not just a container with water. This is a special device involved in a continuous workflow. Therefore, the procedure for installing it is not at all as simple as it might seem. It should be fixed very carefully, taking into account vibration and noise factors.
It is necessary to fix the accumulator on the surface with rubber gaskets in order to reduce the noise level during its operation and to reduce the effect of vibration on the device itself
It is fixed to the floor using rubber gaskets, and to the pipeline - with the help of rubber adapters. And it should also be noted that the diameter of the liner cannot decrease at the output of the hydraulic system.
The new tank should be handled with particular care, filling it with water under low pressure. The membrane from long storage could be caked. A sharp stream of water can damage it and even completely disable it. It is more correct to remove all air from the membrane pear before you start filling it with water. The place to install the accumulator must be selected taking into account its availability.
The process of connecting the accumulator is carried out in the standard sequence:
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Step 1: Enter the water supply through the base or foundation
Step 2: Insert the power cable of the submersible pump
Step 3: Setting up the accumulator after assembling the line
Step 4: Connecting the tank to the water system
Step 5: Location of the second hydraulic tank in the caisson
Step 6: Installing the pressure gauge for the second accumulator
Step 7: Hydraulic tank check valve for irrigation branch
Step 8: Water Tap Drain Valve
Proper setup of a new device
The new hydraulic tank should be checked for what is the level of its internal pressure. It is assumed that it should be 1.5 atm. But during the transportation of the product from the place of production to the warehouse and during storage, a leak could occur, which reduced this important indicator at the time of sale. You can check the pressure by removing the cap on the spool and taking measurements.
Different types of pressure gauges can be used to measure pressure:
- Electronic. These are expensive appliances. The result of their work may be affected by temperature and battery power.
- Mechanical. Available in a metal casing, otherwise called automobile. If this device has successfully passed the test, it is better not to find it. To get the most accurate value, since it will be necessary to measure only 1-2 atm., It is better to buy a device with a large number of divisions on the measuring scale.
Inexpensive pumping stations and automatic pumps are most often equipped with manometers in a plastic case. The error in the readings of such Chinese models is too great.
If there is less air in the tank than necessary, water will take its place. This will affect the pressure of the water in the water supply. At high pressure and pressure will always be high. More pressure will provide less water in the membrane pear, so the pump will have to turn on more often. If there is no light, the supply of water may not be enough for all needs.
Therefore, sometimes it would be wiser to sacrifice pressure to achieve other important goals. However, it is better not to lower the pressure below the recommended values, as well as not to exceed the limiting characteristics. Lack of pressure can cause the surface of the bulb to come into contact with the tank body, which is undesirable.
Different devices can be used to measure pressure, but a relatively inexpensive automobile pressure gauge with a metal housing and a fairly detailed scale of measurement results is optimal
Optimal air pressure
In order for household appliances to work normally, the pressure in the hydraulic tank must be in the range 1.4-2.8 atm. For better preservation of the membrane, it is necessary that the pressure in the water supply system is 0.1-0.2 atm. exceeded the pressure in the tank. For example, if the pressure inside the membrane tank is 1.5 atm, then in the system it should be 1.6 atm.
It is this value that should be set on the water pressure switch, which works in conjunction with the accumulator. For a one-story country house, this setting is considered optimal. If we are talking about a two-story cottage, the pressure will have to be increased. To calculate its optimal value, the following formula is used:
Vatm. = (Hmax + 6) / 10
In this formula, V atm. Is the optimal pressure, and Hmax is the height of the highest located water intake point. As a rule, we are talking about the soul. To get the desired value, you should calculate the height of the shower head relative to the accumulator. The data obtained is entered into the formula. As a result of the calculation, the optimum pressure value that should be in the tank will be obtained.
Please note that the obtained value should not exceed the maximum permissible characteristics for other household and plumbing fixtures, otherwise they will simply fail.
If we talk about an independent water supply system at home, simplified, then its components are:
- pump,
- accumulator
- pressure switch,
- check valve
- manometer.
The last element is used so that you can quickly control the pressure. His constant presence in the water supply system is not necessary. It can be connected only at the moment when test measurements are made.
As you can see, it is on this diagram that the pressure gauge is not displayed, but this does not mean that it is not needed at all. It’s just turned on at the time of the control measurements
With the participation in the surface pump circuit, a hydraulic tank is mounted next to it. The check valve is then installed on the suction pipe, and the remaining elements form a single bundle, connecting with each other using a five-pin fitting.
The five-pin device is ideally suited for this purpose, since it has terminals of various diameters. Incoming and outgoing pipelines and some other elements of the bundle can be connected to the fitting with the help of American women to facilitate preventive and repair work on individual sections of the water supply.
However, this fitting can be replaced with a bunch of connecting elements. But why?
In this diagram, the connection order is clearly visible. When connecting the nozzle to the accumulator, make sure that the connection is tight
So, the accumulator is connected to the pump as follows:
- one inch output connects the fitting itself to the tank nozzle;
- quarter-inch leads connect a pressure gauge and pressure switch;
- there were two free inch leads to which the pipe from the pump is mounted, as well as the wiring going to the water consumers.
If the surface pump works in the circuit, then it is better to connect the accumulator to it with the help of a flexible hose having a metal winding.
To those parts that end with couplings, a pipe from the pump and a water distribution will be connected, which will go to water consumers
The accumulator is connected in the same way to the submersible pump. A feature of this scheme is the location of the check valve, which has nothing to do with the issues that we are considering today.
If after reading the text you still do not understand exactly how to connect the accumulator, watch this video in which all the nuances of this procedure are briefly, but very clearly displayed.
A hydraulic tank is an important component of a water supply system. With its help, a whole range of tasks is solved. And to make a competent connection of the accumulator with your own hands, as it turned out, is not at all difficult. But the benefits of its use are undeniable.
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